Konsultasi dan Pelatihan Penerapan Kaizen pada Lantai Produksi untuk Meningkatkan Kinerja di PT Kahatex, Bandung

Authors

  • Florence Leony Universitas Kristen Maranatha
  • Vivi Arisandhy Universitas Kristen Maranatha
  • Kartika Suhada Universitas Kristen Maranatha
  • Victor Suhandi Universitas Kristen Maranatha
  • Rainisa Maini Heryanto Universitas Kristen Maranatha
  • David Try Liputra Universitas Kristen Maranatha
  • Warren Evander Santoso Universitas Kristen Maranatha
  • Nadia Natalia Suwandi Universitas Kristen Maranatha
  • Dedi Marcell Banjarnahor Universitas Kristen Maranatha
  • Rheakova Sarita Manuela Universitas Kristen Maranatha
  • Dioren Tri Paganta Universitas Kristen Maranatha

DOI:

https://doi.org/10.29407/ja.v10i1.23766

Keywords:

5W1H, Kaizen, Shopfloor, Textile industry.

Abstract

PT Kahatex is a textile company that has implemented the Kaizen concept in its production process. However, in practice, partners still encounter obstacles, namely in terms of the participation of all employees in making changes and determining the right methods that are in line with the Kaizen philosophy in solving problems on the production floor. This community service activity in the form of training was carried out to provide understanding and direction to partners regarding real examples of the application of easy-to-do methods on the production floor in relation to continuous improvement. The community service activity was carried out from January 8 to 26, 2024, which consisted of the preparation and implementation stages of the training. The community service team consisted of 6 lecturers and 5 students, while the training participants consisted of 20 PT Kahatex employees. The result of this training activity was an increase in the percentage of participants who fully understand the Kaizen material and the benefits of its application as well as 5W1H and examples of its application, from initially between 15% - 25% to between 60% - 75%.

Downloads

Download data is not yet available.
Abstract views: 59 , PDF (Indonesian) downloads: 23

References

Adinoegoro, D. F. (2019). Application of Six Sigma DMAIC and Kaizen Methods in Efforts to Improve the Quality of T-Shirt Isles Banana Seven Products in Textile Industry. Eduma : Mathematics Education Learning and Teaching, 8(2). https://doi.org/10.24235/eduma.v8i2.4410

Arif, M. S., Putri, C. F., & Tjahjono, N. (2018). Peningkatan Grade Kain Sarung dengan Mengurangi Cacat Menggunakan Metode Kaizen dan Siklus PDCA pada PT. X. Widya Teknika, 26(2). https://doi.org/10.31328/jwt.v26i2.796

Cayir, E., & Akcan, S. (2020). The Process Improvement Studies to Increase the Productivity in a Printed Fabric Production Facility. 4th International Symposium on Multidisciplinary Studies and Innovative Technologies, ISMSIT 2020 - Proceedings. https://doi.org/10.1109/ISMSIT50672.2020.9254379

Damian-Garcia, C. E., Espiritu-Padilla, D. A., Quiroz-Flores, J. C., & Nallusamy, S. (2023). Productivity Enhancement through a Proposed Methodology in the Cutting Process of SMEs. SSRG International Journal of Mechanical Engineering, 10(8). https://doi.org/10.14445/23488360/IJME-V10I8P101

Dudek-Burlikowska, M., & Szewieczek, D. (2009). The Poka-Yoke Method as an Improving Quality Tool of Operations in the Process. Journal of Achievements in Materials and Manufacturing Engineering, 36(1).

Farris, J. A., Van Aken, E. M., Doolen, T. L., & Worley, J. (2008). Learning from less successful kaizen events: A case study. EMJ - Engineering Management Journal, 20(3). https://doi.org/10.1080/10429247.2008.11431772

Fontes, É. G., & Loos, M. J. (2017). Application of Kaizen methodology: A case study in a textile industry in center west of Brazil. Espacios, 38(21).

George, M., Tung, V. N. D., Truc, L. P. T., Ngoc, N. M., & Nhi, L. K. Y. (2022). Kaizen Applications in Fashion and Textile Industries. https://doi.org/10.1007/978-981-19-2108-7_7

Glover, W. J., Farris, J. A., & Van Aken, E. M. (2014). Kaizen events: Assessing the existing literature and convergence of practices. EMJ - Engineering Management Journal, 26(1). https://doi.org/10.1080/10429247.2014.11432003

Gonzalez Aleu, F., & Van Aken, E. M. (2016). Systematic literature review of critical success factors for continuous improvement projects. In International Journal of Lean Six Sigma (Vol. 7, Issue 3). https://doi.org/10.1108/IJLSS-06-2015-0025

Kalidas, N., & Sridhar, R. (2021). Adapting Lean Manufacturing Principles to Textile Dyeing Machine Manufacturing Industry. International Journal of Mechanical Engineering, 6(3).

Knop, K., & Mielczarek, K. (2018). Using 5W-1H and 4M methods to analyse and solve the problem with the visual inspection process – Case study. MATEC Web of Conferences, 183. https://doi.org/10.1051/matecconf/201818303006

Mitreva, E., & Janeva, A. (2022). Improving Business Processes by Applying the Kaizen Philosophy in a Macedonian Textile Company. Journal of Digital Science, 4(1). https://doi.org/10.33847/2686-8296.4.1_5

Naeem, M., Ahmad, N., Hussain, S., Nafees, B., & Hamid, A. (2021). Impact of Lean Manufacturing on the Operational Performance: Evidence from Textile Industry. Humanities & Social Sciences Reviews, 9(3). https://doi.org/10.18510/hssr.2021.9393

Shaulska, L., Kovalenko, S., Allayarov, S., Sydorenko, O., & Sukhanova, A. (2021). Strategic Enterprise Competitiveness Management Under Global Challenges. Academy of Strategic Management Journal, 20(4).

Smadi, S. Al. (2009). Kaizen strategy and the drive for competitiveness: Challenges and opportunities. Competitiveness Review, 19(3). https://doi.org/10.1108/10595420910962070

Starzyńska, B., & Hamrol, A. (2013). Excellence toolbox: Decision support system for quality tools and techniques selection and application. Total Quality Management and Business Excellence, 24(5–6). https://doi.org/10.1080/14783363.2012.669557

Suhada, K., Arisandhy, V., Heryanto, R. M., Liputra, D. T., Santoso, S., Wawolumaja, R., Menori, C. I., & Vania, G. (2022). Pelatihan Daring Penggunaan Microsoft PowerPoint Tingkat Dasar bagi Aparatur Sipil Negara (ASN) dan Lembaga Kemasyarakatan Kelurahan (LKK) di Kelurahan Sukawarna. PengabdianMu: Jurnal Ilmiah Pengabdian Kepada Masyarakat, 7(3). https://doi.org/10.33084/pengabdianmu.v7i3.2751

Zamora-Gonzales, S., Galvez-Bazalar, J., & Quiroz-Flores, J. (2021). A Production Management-Based Lean Manufacturing Model for Removing Waste and Increasing Productivity in the Sewing Area of a Small Textile Company. Smart Innovation, Systems and Technologies, 233. https://doi.org/10.1007/978-3-030-75680-2_49

PlumX Metrics

Published

12-12-2025

How to Cite

Leony, F., Arisandhy, V., Suhada, K., Suhandi, V., Heryanto, R. M., Liputra, D. T., Santoso, W. E., Suwandi, N. N., Banjarnahor, D. M., Manuela, R. S., & Paganta, D. T. (2025). Konsultasi dan Pelatihan Penerapan Kaizen pada Lantai Produksi untuk Meningkatkan Kinerja di PT Kahatex, Bandung. Jurnal ABDINUS : Jurnal Pengabdian Nusantara, 10(1), 94-104. https://doi.org/10.29407/ja.v10i1.23766